Electronic Supply Chain Manifest
Benefit Calculations - Revised December 2005
Prepared by
Science
Applications International Corporation
December 14,
2005
Overview
The benefits presented in this paper represent updates of
the operational benefit calculations presented in the ATA Foundation final
report: Phase II: Developing and
Testing an Electronic Supply Chain Manifest. These revised benefit calculations include:
- Additional observations of automated Electronic
Supply Chain Manifest (ESCM) transactions collected during the Electronic
Supply Chain Manifest Phase III effort that included additional participants in
the LAX and Toronto International airport service areas.
- Additional observations of manual processes
collected in the Chicago O'Hare service area.
The revised time-on-task comparisons continue to demonstrate
significant performance improvements using the ESCM of:
- Reduced manifest preparation time.
- Reduced paperwork handling time.
- Reduced time in communicating with up- and
down-stream intermodal partners.
- Reduced load transference times between
intermodal partners.
Based on the differences in mean time on task using manual
or legacy processes versus ESCM, monetized using 2003 labor wages rates and
benefit levels (31% of wage rate) from the U.S. Bureau of Labor Statistics, the
potential operational labor cost savings per shipment for companies using the
ESCM for (outbound only) shipments could reach $11.77 per shipment using the
ESCM. The savings to manufacturers,
motor carriers and airlines represent 84, 94 and 98 percent cost savings for
the administrative and cargo transfer activities observed during the Phase II
operational test, respectively; and overall, 92 percent cost savings for the
observed activities for the outbound air cargo shipping leg.[1] The
process costs and savings are summarized in Table 1. The estimated time on task
observations, costs and savings calculations are detailed in Tables 2 through
7.
Table 1 - ESCM Versus Manual Process Costs and Savings
|
Stakeholder
|
Manual Process Cost
|
ESCM Process Cost
|
Estimated ESCM Cost Savings
|
Percent ESCM Savings
|
|
Manufacturer
|
$3.70
|
$0.58
|
$3.12
|
84%
|
|
Trucking
Company
|
$6.15
|
$0.37
|
$5.78
|
94%
|
|
Airline
|
$2.92
|
$0.05
|
$2.87
|
98%
|
|
Total
|
$12.77
|
$1.00
|
$11.77
|
92%
|
Table
2 - ESCM Versus Manual Process Times and
Estimated
Cost Savings Per Shipment For Manufacturers
|
Activity
|
Manual Time
|
ESCM Time
|
Time Savings
|
Estimated $ Savings
|
|
Filling
Out Manifests
|
2:35
n=8
|
1:44
N=146
|
0:51
|
$0.23
|
|
Contacting
Motor Carriers
|
0:51
n=26
|
0:00
Automated Process
|
0:51
|
$0.23
|
|
Search
Out Documentation, Load Verification, Driver Sign-Off
|
7:38
n=18
|
0:18
n=16
|
7:20
|
$2.66
|
Table
3 - ESCM Versus Manual Process Costs and
Estimated
Cost Savings Per Shipment For Manufacturers
|
Activity
|
Manual Cost
|
ESCM Cost
|
Estimated Cost Savings
|
|
Filling
Out Manifests
|
$0.70
|
$0.47
|
$0.23
|
|
Contacting
Motor Carriers
|
$0.23
|
$0.00
|
$0.23
|
|
Search
Out Documentation, Load Verification, Driver Sign-Off
|
$2.77
|
$0.11
|
$2.66
|
|
Total
Process Costs and Percent Savings
|
$3.70
|
$0.58
|
$3.12 (84%)
|
Table
4 - ESCM Versus Manual Process Times and
Estimated
Cost Savings Per Shipment For Trucking Companies
|
Activity
|
Manual Time
|
ESCM Time
|
Time Savings
|
Estimated $ Savings
|
|
Order
Acceptance over Phone and Data Input
|
0:51
n=26
|
0:00
Automated Process
|
0:51
|
$0.23
|
|
Load
Acceptance at Manufacturer
|
7:38
n=18
|
0:18
n=16
|
7:20
|
$2.66
|
|
Input
to Create Master Manifest
|
2:37
n=21
|
0:43
n=40
|
1:54
|
$0.52
|
|
Reproduction
of Manifests
|
1:03
n=15
|
0:00
Automated Process
|
1:03
|
$0.28
|
|
Contact
Airline and Arrange Shipping
|
3:18
n=28
|
0:00
Automated Process
|
3:18
|
$0.90
|
|
Delivery
to Airlines
|
3:27
n=75
|
0:11
n=46
|
3:16
|
$1.19
|
Table
5 - ESCM Versus Manual Process Costs and
Estimated
Cost Savings Per Shipment For Trucking Companies
|
Activity
|
Manual Cost
|
ESCM Cost
|
Estimated Cost Savings
|
| Order Acceptance
over Phone and Data Input
|
$0.23
|
$0.00
|
$0.23
|
| Load Acceptance at
Manufacturer
|
$2.77
|
$0.11
|
$2.66
|
| Input to Create
Master Manifest
|
$0.71
|
$0.20
|
$0.52
|
| Reproduction of
Manifests
|
$0.28
|
$0.00
|
$0.28
|
| Contact Airline
and Arrange Shipping
|
$0.90
|
$0.00
|
$0.90
|
| Delivery to
Airlines
|
$1.25
|
$0.07
|
$1.19
|
| Total Process
Costs and Percent Savings
|
$6.15
|
$0.37
|
$5.78 (94%)
|
Table
6 - ESCM Versus Manual Process Times and
Estimated
Cost Savings Per Shipment For Airlines
|
Activity
|
Manual Time
|
ESCM Time
|
Time Savings
|
Estimated $ Savings
|
|
Order
Taking / Contact Motor Carriers
|
3:18
n=28
|
0:00
Automated Process
|
3:18
|
$0.90
|
|
Load
Acceptance
|
3:27
n=75
|
0:11
n=46
|
3:16
|
$0.89
|
|
Clerical
Time for Creating Airplane Load Documentation
|
2:17
n=81
|
0:00
Automated Process
|
2:17
|
$0.62
|
|
Copy
& File for FAA Audits
|
1:41
n=7
|
0:00
Automated Process
|
1:41
|
$0.46
|
Table
7 - ESCM Versus Manual Process Costs and
Estimated
Cost Savings Per Shipment For Airlines
|
Activity
|
Manual Cost
|
ESCM Cost
|
Estimated Cost Savings
|
|
Order
Taking / Contact Motor Carriers
|
$0.90
|
$0.00
|
$0.90
|
|
Load
Acceptance
|
$0.94
|
$0.05
|
$0.89
|
|
Clerical
Time for Creating Airplane Load Documentation
|
$0.62
|
$0.00
|
$0.62
|
|
Copy
& File for FAA Audits
|
$0.46
|
$0.00
|
$0.46
|
|
Total
Process Costs and Percent Savings
|
$2.92
|
$0.05
|
$2.87 (98%)
|
Extrapolation of Observed Operational Benefits to
Industry
According to industry sources (footnoted below), industry
levels of domestic air cargo shipping are estimated at:
- All
Domestic Air Freight Shipments 2.62
billion shipments[2]
- Estimated
Domestic Air Express Shipments 2.45
billion shipments[3]
- Total
Potential Domestic ESCM Shipments 0.17 billion shipments[4]
Based on the figures from Table 4, the estimated potential
number of domestic air cargo shipments are 0.17 billion annually. This estimate
assumes that of the 2.62 billion domestic air cargo shipments annually, 2.45
billion are carried express shipment entities that are highly automated and
would not likely represent a significant initial market for ESCM.
Given the remainder of the domestic air cargo shipments, the
potential annual savings to industry through the use of ESCM can be expressed
as:
0.17 billion shipments annually x
$11.77 ESCM savings per shipment (outbound) =
$2.0 billion potential annual ESCM savings to
industry.
This figure is considered a mathematical
potential. There are many factors that would impact ESCM's ability to penetrate
the market such as robustness and cost effectiveness of legacy and COTS systems
that are currently being used by various segments of air cargo transportation
industry and ESCM's ability to integrate or successfully replace any of these
systems. Current published research does
not provide enough information to adequately assess to what degree the
potential $2.0 billion of potential savings may already be realized through the
use of integrated logistics tracking systems (ESCM-like systems) or remain as
untapped potential supply chain savings.
A detailed operations and market analysis would be required
to assess potential levels of ESCM market penetration, what would be required
from a systems and market development perspective to realize the potential
market penetration, and what system-wide benefits could be achieved.
Other Public and Private sector Benefits
The benefits of the ESCM were defined initially
within a limited operational framework. This framework examined the potential
benefits for shippers and transportation providers (i.e., trucking companies
and air cargo carriers). Subsequent to the operational testing, assessment
of benefits, and promulgation of results for the ESCM operational test, input
from other stakeholders identified other potential benefits of the ESCM concept.
Within the private sector, freight forwarders
and third party logistics providers acknowledge that the ESCM concept could
potentially improve logistics service through the enhanced access to freight
data, thus improving operations by providing information to assist pre-planning
for cargo handling and the ability to service customers more effectively with
more accurate and timely handling of tracking and tracing requests. The ability
to track shipment status from origin to destination can enable tighter planning
for intermodal exchanges, which in turn could narrow pick-up and delivery
(P&D) windows (appointments for P&D) and thus reduce waiting times and
congestion at intermodal facilities.
From a public-sector perspective, there are security-related
benefits that could be derived from enhanced freight information systems. Both
Public and private stakeholders agree that up to date and accurate information
about the contents of shipments and the chain of custody of the shipments is
important an important aspect of risk assessment/screening of the shipments for
inspection and clearance of shipments for further transfer along the supply
chain. The capability to determine a low-risk status for shipments can enable
expedited handling of shipments through private entity and governmental
security protocols.
[1] The
percent cost savings represent the labor savings for specific administrative
and cargo transfer activities and not the percent savings relative to the total
cost of an outbound air cargo shipment (including shipping fees).
[2]
Colography Group projections for 2003. The Colography Group is a market research firm who each year surveys and
interviews tens of thousands of transportation users to determine the trends in
shipping activity.
[3] Air
Cargo Management Group-based on 4th quarter 2001 Domestic air
express traffic volumes (FedEx, UPS, Airborne Express, USPS, DHL, and
other-including BAX Global and Emery)- These are reduced from total shipment
potential due to the existing high level of automated exhibited in these
operations. Air Cargo Management Group (ACMG) is a specialized aviation
consulting firm specializing in matters relating to the worldwide air freight
and express industry. ACMG publishes an
annual US Domestic Air Cargo Performance Analysis and a monthly
newsletter-Cargo Facts.
[4]
Estimated domestic air shipments without express freight service companies
listed in 2.
|